Sunday, 12 November 2017

ROLLER DRILL BIT CONE GEOMETRY OFFSET ANGLE & JOURNAL ANGLE

Relation Between Cone Geometry & Cone Offset Angle, Journal Angle

What Is The Definition Of Roller Cone Drill Bit Journal Pin?

The Roller Cones Drill Bit journal pin is an integral part of the bit leg that provides the connecting point between the bit cone and the body. The pin is machined in a manner to accept the bearings and, in the case of the journal-bearing bit, is precision machined so it can serve as a metal-to-metal bearing. I other words The journal angle is formed between the axis of the journal and the horizontal. Since all three cones fit together, the journal angle specifies the outside contour of the bit.



journal angle in roller cone bit
Fig.1 Journal pin angle

How Roller Cone Drill Bit Journal Angel Affect Drill Bit Design

The angle of the journal pin from the horizontal varies, depending on the type of the rock the bit is
designed to drill.  Hard-formation bits that are generally subjected to high bit weights have the pin oriented so it can accept the greater vertical component of the bit load. This concept is shown in Fig. 2 and Table 1.

roller cone bit design Journal pin angle
Fig.2 Journal pin angle

Roller cone Bit Baker Hughes Nomenclature  journal angles
Table.1 Roller Cone Bit Journal Angle

The use of an Oversize Journal Angle increases the diameter of the cone and is most suitable for soft formation bits. Although this increases cone size, the gauge tip must be brought inwards to ensure the bit drills a gauge hole.


FORMATION TYPE
JOURNAL ANGLE
REMARKS
SOFT
33°
Low journal angle allows a prominent cutter action and permits greater tooth depth.
MEDIUM
34° to 36°
Decreases cutter action
HARD
39°
Minimizes cutter action

roller cone bit design cone and journal angle and oversize angle

Degree Of Meshing Or Interfit & Roller Drill Bit Journal Angle

One important factor which affects journal angle is the degree of meshing or interfit (i.e. the distance that the crests of the teeth of one cone extend into the grooves of the other).

The effect of the amount of interfit due to journal angle on bit design:

  • It allows increased space for tooth depth, more space for bearings and greater cone thickness
  • It allows mechanical cleaning of the grooves, thus helping to prevent bit balling
  • It provides space for one cone to extend across the centre of the hole to prevent coring effects
  • It helps the cutting action of the cones by increasing cone slippage.
    interfit roller cone bit journal angle

    Fig.3 : interfit

    In some formations, it is advantageous to design the cones, their configuration and journal angle so that they do not rotate evenly but that they slip during rotation. This Cone slippage, as it is called, allows a rock bit to drill using a scraping action, as well as the normal grinding or crushing action.

    Drill Bits Roller Cone Offset Angles 

    Another design feature of the bearing pin is the angle between the center line of the pin and the geometric center of the bit, as shown in Fig.4. The cone offset from the center of the bit causes the cone to drag across the formation and creates additional shearing actions, termed skew. As harder rocks are drilled, the degree of cone offset for the various types of bits decreases since compressive failure becomes the primary drilling mechanism instead of shearing. Too much skew will cause the bit to wear quickly in hard formations.

    Roller Cone Drill Bit - cone offset angle
    Fig.4 Roller Cone Drill Bit - cone offset
    Again, The cones are mounted on bearings which run on pins that are an integral part of the bit body. The drilling action of a rolling cutter bit depends to some extent on the offset of the cones. As
    shown in Fig.5 , the cone offset of the bit is a measure of how much the cones are moved so that their axes do not intersect at a common point in the center of the hole.

    roller cone bit and cone offset angle
    Fig.5 : Cone Offset

    How Roller Cone Offset Affect Drilling Soft And Hard Formation?

    Offsetting causes the cones to slip as they rotate and scrape the hole bottom much like a drag bit. This action tends to increase penetration rate in soft formations. In hard formations where the rock must be fractured or broken, scraping contributes little to rock removal. In addition scraping against a hard formation is very abrasive and can wear the teeth down quickly. For these reasons hard formation bits are designed with little or no cone offset.


    FORMATION TYPE
    CONE OFFSET
    REMARKS
    SOFT
    Maximum offset
    (3° Skew Angle)
    Increases gouging, scraping action
    MEDIUM
    Limited offset
    (2° Skew Angle)
    Limited cutter action
    HARD
    No offset
    (0° Skew Angle)
    Minimized gouging, scraping action


    In brief, Cone offset angle is expressed as the angle the cone axis would have to be rotated, to make it pass through the center line of the hole. Cone offset angles vary from 4 degrees for bits used in soft formations to zero for bits used for extremely hard formations.

    The Effect Of Journal Angle And The Cone Offset Angle On Drill Bit Cone Geometry 

    Basic cone geometry is directly affected by increases or decreases in either journal or offset angles, and a change in one of the two requires a compensating change in the other. Skidding-gouging improves penetration in soft and medium formations at the expense of increased insert or tooth wear. In abrasive formations, offset can reduce cutting structure service life to an impractical level. Bit designers thus limit the use of offset so that results just meet requirements for formation penetration.

    cone offset and journal angle cone geometry in design of a roller cone bit
    Fig.5 Cone Offset & Journal Angle & Geometry

    Cone Slippage How To Design It Using Journal Angle And Cone Offset

    Cone Slippage can be designed into the bit in two ways. Since cones have two profiles: the inner and the outer cone profile, a cone removed from the bit and placed on a horizontal surface can take up two positions. It may either roll about the heel cone or the nose cone. When the cone is mounted on a journal it is forced to rotate around the center of the bit. This “unnatural” turning motion forces the inner cone to scrape and the outer cone to gouge. Gouging and scraping help to break up the rock in a soft formation but are not so effective in harder formations, where teeth wear is excessive.

    Cone slippage can also be attained by offsetting the axes of the cones. This is often used in soft formation bits. To achieve an offset the journals must be angled slightly away from the center. Hard formation bits have little or no offset to minimise slippage and rely on grinding and crushing action alone.

    roller cone slippage bit offset angle journal angle
    Drill Bit Cone Slippage
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