Saturday, 25 November 2017

Cementing and Displacement Procedures -Single Stage

Single Or First Stage

casing cementing

  1. Line up to the rig pumps. Break circulation slowly. When it has been determined that full returns have been established, gradually increase the pump rate and circulate total hole volume. Record the pressures at the various flow rates. At the end of circulation, record the pressure with estimated displacement rate.

  2. During circulation monitor pit levels, bottoms-up mud properties and eventual shows.

  3. After bottom circulation, line up the cement head to the cementing manifold.

  4. Check the cementing lines and connect the cementing manifold to the rig mud pumps. All lines of the cementing manifold shall be flushed with water and pressure tested to 5,000 psi prior to cementing.

  5. The Mud Engineer shall record initial pit levels. He shall be present at the mud pits during the whole cementing and displacement operations reporting any loss on returns, pertinent facts and data.

  6. Pump the spacer. Unless the effective mud density required to control formation pressure dictates otherwise, all cement jobs shall be flushed with a water spacer. The spacer volume shall be equivalent to, circa three minutes of contact time. The use of other particular spacers, related to mud weight and system in use, will be specified, in the drilling programme (contact time, compatibility with cement slurry, etc.).

  7. In all cementing operations, a top and bottom plug shall be utilised unless otherwise specified in the Cementing Programme, 30” and 20” casing will be cemented through an inner string.

  8. The use of non rotating PDC drillable plugs are recommended to enable further drilling phases.

  9. In advance to the cementing job, the water and cement shall be checked to ascertain that the chemical characteristics are the same as the samples used in the pilot tests.

  10. Mix the cement to the required slurry weight and have the weight checked regularly. A pressurized mud balance is recommended in order to reduce any air entering the system to a negligible volume. The use of this tool provides advantages:
    A fluid density value that is virtually the same as that under actual downhole conditions.
    The correct water/cement ratio. It must be noted that changing the W/C ratio, means the amount of additives in the slurry also change.

  11. When mixing cement, samples of slurry shall be collected in numbered containers, taken at the start, middle and end of each type of slurry. Also take water, mixing water samples and one sample of dry cement from each tank used.

  12. For the slurry recipe follow the Cementing Programme.

  13. Leave the mixing tube full of the required weight slurry at the conclusion of mixing to avoid the possibility of pumping diluted cement or possibly water into the casing before the top plug is released.

  14. Flush the cement from the lines prior to releasing the top plug.

  15. The Cementing Operator shall personally release the top plug and the Company Drilling and Completion Supervisor shall personally witness the process.

  16. Switch over to the rig pumps. The cement pumping unit shall be ready, waiting to take over in case of any malfunction or in the event pressure becomes excessive for the rig pumps.

  17. Displace the cement with mud at the maximum permissible rate and surface pressure, unless otherwise stated in the Cementing Programme.

  18. Slow the pumps, if there is a loss of returns during the displacement, to regain circulation.

  19. If returns cannot be regained, continue to displace the cement at the lowest permissible rate (unless otherwise advised) record the returns.

  20. Stop displacement only in the event the pressure exceeds 70% of the casing burst pressure or 5,000 psi, whichever is least.

  21. Reduce the flow rate at the end of operation to avoid any sudden pressure surge when bumping the plug.

  22. Bump the plug, pressure up to conduct the casing pressure test. Release the pressure gradually as soon as possible to avoid the microannulus effect.

  23. The bumping pressure values are always given in the Drilling Programme.

  24. Should the plug not bump, never overdisplace more than half the shoe truck volume (between collar and shoe).

  25. Check for back flow to ascertain if the float equipment is holding.

  26. If the float equipment fails, shut-in the well by closing standpipe manifold a period at least long enough for thickening. Monitor the pressure gauge so that required pressure can be maintained by bleeding excessive pressure periodically.

  27. In this case, the pressure remaining must not exceed the observed differential pressure between the mud and cement.

  28. The displacement procedure for 30" CP and 20" surface casing is as follows:
        A-   The displacement volume should be approximately 1 bbl less than the theoretical           volume.
        B-   Check for returns. If the floating equipment is holding back pressure, pick up the      stinger, circulate and retrieve inner string. If floating equipment is not holding the back pressure, pump the volume bleed back plus 1 bbl, fill up the annulus (required), hold the pressure on the inner string and wait on cement.
        C-   Keep the annulus under control to be sure that seals are holding the pressure.
        D-   At the end of this surface casing cementing job, carefully wash the annulus between the CP and the surface casing to at least 5m below the seabed, in order to allow well abandoning operations making the seabed free from any obstructions.

  29. Record all mixing, displacing and bumping operations on a pressure recorder.

  30. Consider the option of reciprocating the casing during and after the cementing job to maximise the bonding performance.
one stage cementing job

one stage cementing job

Visit The Second Stage Cement Job Procedures

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