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Coiled Tubing Complete Guide

Coiled Tubing (CT) is a continuous length of small-diameter pipe that is spooled onto a reel in the same way as wire or cable is wrapped on a drum. The coiled tubing operation permits the technique of “snubbing” a continuous length of tubing in and out of a live well through a stripper BOP arrangement. The main advantage of Coiled Tubing is that it can be run into producing wells, against high wellhead pressures (e.g. 345 bar / 34,500 kPa or 5000 psi), and down past the perforations, without production interruption or killing the well (Wait and WeightDriller’s Method). The most common pipe size in use is 1.5″ through to 2.875″, although larger sizes are available and used.

Check also Coiled Tubing Handbook PDF download

In an offshore environment, Coiled Tubing can be run into a well as quickly as 3 hours, after positioning the equipment on deck. When truck mounted for land operations, this time can be cut to 1.5 hours after rig up on site. With the addition of a maximum working depth of 7700m (25,000 ft), which can be achieved at running speeds of 79m/minute (260 ft/minute), it can be seen that Coiled Tubing is a very cost-effective way of performing downhole work.

Figure 1:          Main Coiled Tubing Components (land unit)
Figure 1:          Main Coiled Tubing Components (land unit)

The standard coiled tubing package can be defined in terms of the surface equipment needed to safely trip the coiled tubing in and out of the well:

Figure 2:          Coiled Tubing Rig Up, Land Well
Figure 2:          Coiled Tubing Rig Up, Land Well
Figure 3:          Examples of Offshore CT Rig Ups (in drilling derrick and offshore platform)
Figure 3:          Examples of Offshore CT Rig Ups (in drilling derrick and offshore platform)

Auxiliary Coiled Tubing equipment is needed to ensure that the tubing is run to the required depth and that the operating envelope (pressure, weight, etc.) of the equipment is not exceeded throughout the duration of the task. Additional equipment associated with the task type is also required, such as nitrogen tanks for nitrogen displacement, or downhole tools, such as a mill and motor for milling in drilling operations, a downhole mud motor for coiled tubing drilling.

This Topic provides an overview of the available surface equipment, however as technology develops, the range of tools may be enhanced for most applications.

A range of coiled tubing packages/units is available from the service companies. The selection of this equipment is predominantly determined by the intended application and well completion conditions, i.e. sour service, CT size, etc. Additionally, hybrid units are available which enable the retrieval of conventional tubular, or other well preparation tasks requiring conventional operations, prior to commencing the coiled tubing work. These hybrids have been developed predominantly in response to well re-entry requirements and coiled tubing drilling.

The full suite of surface equipment used during coiled tubing operations will vary depending on the job to be performed.

However, the following principal items of equipment are considered to be standard:

  • Primary Equipment
    • CT Reel Unit
    • Injector Head (including “gooseneck”)
    • Power Pack
    • Control Cabin (e.g. load / depth indicators)
  • Pressure / Well Control Equipment (check also: Well Control)
    • Stuffing Box
    • Quad Blowout Preventers (BOP)
    • Shear Seal BOP
    • Annular BOP (optional)

Applications

Coiled tubing is used in long, horizontal wells, or instead of cable if drilling or completion fluid is to be circulated in the well. Coiled tubing can be used for both well workover and well drilling.

Its advantage compared to cable operations (Wireline) is that it is possible to circulate fluid into the well. The coiled tubing also has greater strength than cable and can carry the weight of longer and heavier tool string. It can also be used in wells that have a long, horizontal, and complicated well trajectory (check well trajectory calculations).

Its applications on Workover Wells:

  • Acid stimulation of limestone formations,
  • Maintenance and washing of the wellbore
  • Perforation
  • Start-up of the well with light liquid
  • Installation of completion equipment
  • Gravel packing
  • Fishing in drilling operations

Several drilling operations have also been carried out with CT as a work string, but drilling operations with it are not common in some places. 

The Coiled Tubing

Coiled tubing describes a long tube that is rolled into a reel. The pipe is made of a steel alloy which makes the material flexible and at the same time strong.

The tube is made of plates that are rolled into a cylindrical shape. The open cylinder proceeds to a welding arrangement that welds the ends of the plate together along the length of the pipe. It is all produced as one long tube which is fed onto a storage drum.

Production of coiled tubing
Figure 4: Production of coiled tubing

It can be bent around the drum core without breaking or collapsing, but the pipe is permanently deformed by the curve to which it is bent. When the tube is pulled off the drum, it is slightly curved due to the bending it is subjected to on the drum.

Running In Hole

The tube is pulled off the drum by CT injector mounted on top of the well. The injector pulls the tube off the drum, while a small motor mounted on the core of the drum holds the counter (brake) so that the drum does not spin the entire length of the tube out freely ( runaway tubing ).

When the pipe passes through the injector, it is straightened slightly before entering the well. When the CT is pulled out of the well, the operator changes the direction of travel on the injector, so that it pulls the pipe out of the well. At the same time, the drum rolls by means of the motor, so that the pipe is rolled nicely on the drum.

The Barriers

When CT is to be run into the well, a coiled tubing BOP and two strippers are connected at the top of the well. They act as external barriers. In addition, two one-way valves are mounted in the bottom of the coiled tubing, so that there is no outflow from the well through it to the surface.

Coiled tubing compared to wireline and drilling

Coiled tubingDrill pipesCable
avoids stopping while pipe tripping RIH & POOH to connect pipes together or apart ( connection )must stop and make connections for each standfaster RIH/POOH than both coiled tubing and drill pipe
allows fluids circulationallow fluids circulationcirculation is not possible
long-range and thrustlong-range and thrustlong-range but small thrust
good tractionbest tractionsmall traction
can be used for drillingis best suited for drillingcan not drill
can not rotate the tube but Bottom Hole Assemblycan rotate both tubes and any types of the Bottom Hole Assemblycan not rotate cable or tools
flexible, can go in spiral lock in the wellstiff and stablewithout structural rigidity, must be kept in tension to avoid cable knot
withstands some hole frictionvery good against hole friction does not tolerate hole friction
The pipe is weakened by bending loads from the drum, the gooseneck and the injector. It must be cut after some time.The pipes have a very long duration. They can be cut, a new thread box can be fitted, and they can be reused.The cable has a good safety margin for the load. It is cut/replaced when it achieves a life limitation.

Coiled Tubing Capacities

Size OD inWt/Ft IbID inBbl / Lin FtLin Ft/BblCu Ft/Lin FtLin Ft/ Cu FtGal/ Lin FtLin Ft/ Gal
 1.743 .850.000701424.8.00394253.77.029533.924
 .850.826.000661508.8.00372268.73.027835.924
.920 .810.000641569.0.00358279.45.026837.357
 .981 .796.000621624.6.00346289.37.025938.683
 1.040 .782.000591683.3.00334299.82.025040.080
1 1/4 .9441.100.00118  850.7.00660151.53.049420.256
 1.0831.076.00112  889.1.00631158.36.047221.170
 1.1751.060.00109  916.2.00613163.18.045821.814
 1.2541.046.00106  940.9.00597167.58.044622.402
1.3321.032.00103  966.6.00581172.16.043523.014
 1.5061.000.000971029.4.00545183.35.040824.510
 1.601 .982.000941067.5.00526190.13.039325.417
 1.827.938.000851170.0.00480208.39.035927.857
 2.014 .900.000791270.9.00442226.36.033030.259
 1 1/21.4291.310.00167  599.8.00936106.84.070014.282
 1.5271.296.00163  612.9.00916109.16.068514.593
 1.6231.282.00160  626.3.00896111.56.067114.913
1.8401.250.00152  658.8.00852117.34.063815.686
 1.9601.232.00147  678.2.00828120.80.061916.148
 2.2451.188.00137  729.4.00770129.91.057617.366
 2.4831.150.00128  778.4.00721138.64.054018.533
 1 3/41.9151.532.00228  438.6.01280  78.12.095810.443
 2.1751.500.00219  457.5.01227  81.49.091810.893
2.3181.482.00213  468.7.01198  83.48.089611.160
 2.6621.438.00201  497.8.01128  88.67.084411.853
 2.9511.400.00190  525.2.01069  93.55.080012.505
 22.2071.783.00309  323.8.01734  57.67.1297  7.710
 2.5091.750.00297  336.1.01670  59.87.1250  8.003
2.6771.732.00291  343.2.01636  61.12.1224  8.170
 3.0801.688.00277  361.3.01554  64.35.1163  8.602
 3.4191.650.00264  378.1.01485  67.35.1111  9.003
 2 3/83.0112.125.00439  228.0.02463  40.60.1842  5.428
 3.2152.107.00431  231.9.02421  41.30.1811  5.521
3.7062.063.00413  241.9.02321  43.08.1736  5.759
 4.1222.025.00398  251.0.02236  44.71.1673  5.977
 4.4451.995.00387  258.6.02171  46.07.1624  6.158
 2 7/83.9322.607.00660  151.5.03707  26.98.2773  3.606
4.5542.563.00638  156.7.03583  27.91.2680  3.731
 5.0592.525.00619  161.5.03477  28.76.2601  3.844
 5.4622.495.00605  165.4.03395  29.45.2540  3.937
3 1/26.2303.150.00964  103.7.05412  18.48.4048  2.470
 6.7333.120.00946  105.7.05309  18.84.3972  2.518

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